Through our global network of testing experts and analytical equipment including chromatography (HPLC, GC, GC/MS) and atomic absorption spectroscopy (AAS, GFA, FIAS), Our goal is to provide test services as efficiently as possible to maximize our customers' profits. For more information about our services, contact one of our experts today.
Note: this service is for Research Use Only and Not intended for clinical use.
The acid value of lubricating oil is an important indicator to determine the amount of free acidic substance (mainly organic acid) in the oil, and the unit is mg KOH/g of oil sample. The higher the acid value, the more acidic free fatty acids (FFAs) in the oil sample, which means the oil may be oxidized, contaminated, or contain water, and may cause metal corrosion. Therefore, the determination of acid value is widely applied in oil quality control, oil change determination, and monitoring oil aging.

For more information on lubricating oil analysis and testing services, you can visit Alfa Chemistry's Lubricating Oil Analysis and Testing Service.
The recommended standard is ASTM D664 (potentiometric titration method). This method is especially recommended for the determination of acid value of dark-colored oil, as the potentiometric method can more accurately determine the endpoint of titration.
| Item | Requirements |
|---|---|
| Analytical Balance | 0.1 mg readability, weigh 1–2 g of oil sample |
| Potentiometric Titrator | Equipped with glass electrode and reference electrode (commonly using 0.4M TEABr reference electrolyte) |
| Standard Titrant | 0.1 M KOH (isopropanol/toluene mixed solvent) |
| Solvent | Toluene : Isopropanol = 500 : 4955 (volume ratio), or 60% Toluene - 40% Isopropanol (ASTM recommended) |
| Indicator (optional) | Phenolphthalein (color indicator method) |
| Blank Solvent | Same as the solvent, used for blank titration calibration |
Accurately weigh 1.0 g (±0.001 g) of the lubricating oil sample into a dry titration flask.
Add 50 mL of the toluene-isopropanol mixed solvent to the titration flask, and shake thoroughly to ensure the oil sample is completely dissolved.
If using the colorimetric method, add 2-3 drops of phenolphthalein indicator until the solution turns light pink.
Immerse the glass electrode and reference electrode into the solution and record the starting potential.
Automatically titrate with the 0.1 M KOH standard solution, recording the potential changes in real time.
The endpoint is reached when a sharp increase of approximately 55 mV is observed in the potential (or when the color changes from pink to colorless).
Perform a blank titration using the same volume of solvent, and record the volume consumed for subsequent calculations.
Record the volume of KOH consumed to reach the endpoint (mL).
The acid value (mg KOH / g) can be calculated using the following formula:

V: Titration volume of the sample (mL)
V0: Blank titration volume (mL)
CKOH: Concentration of KOH standard solution (mol/L), typically 0.1 mol/L
56.1: Molar mass of KOH (g/mol) converted to milligrams
m: Mass of the oil sample (g)
If using 0.1 M KOH, the formula can be simplified as:

Since 0.1 mol/L × 56.1 = 5.61
| Oil Type | Common Acid Value Range (mg KOH/g) | Reference Threshold (Oil Change / Alert) |
|---|---|---|
| Fresh Mineral-based Lubricant | 0.01 – 0.05 | ≤ 0.05 is normal |
| Industrial Oil used for over 6 months | 0.05 – 0.30 | > 0.20 requires attention |
| High-temperature Circulation Oil (Hydraulic, Gear) | 0.10 – 0.50 | > 0.30 suggests replacement |
| Bio-based or Ester Oils | 0.02 – 0.10 | > 0.10 requires checking for moisture or oxidation |
Explanation: An increase in acid value often indicates oxidation degradation, metal wear products, or water contamination in the oil. Regular monitoring of acid value can help detect issues early, allowing for timely actions such as oil replacement or antioxidant addition to prevent oil failure.
Sample Drying: If the oil sample contains free water, it may cause the acid value to be too high. It is recommended to dry the sample at 105°C for 30 minutes before testing.
Electrode Calibration: The glass electrode needs to be calibrated in a pH = 7.00 buffer solution, and the reference electrode needs to use fresh TEABr solution.
Blank Calibration: Blank titration is required to eliminate the weak acidity of the solvent.
Temperature Control: Titration should be performed at 25 ± 2°C, and the temperature change will affect the accuracy of the potential jump.
Repeatability: At least two titrations should be performed on the same oil sample, and the average should be taken. If the difference exceeds 5%, the sample should be re-weighed or the instrument should be checked.
The determination of acid value in lubricating oil is an important indicator to ensure oil quality and stable operation of equipment. By regularly monitoring the acid value of lubricating oil, users can detect the early signs of oil aging or contamination, take timely measures to change the oil or add antioxidants, and extend the service life of equipment, and also ensure the smooth progress of production.
Do not know how to place an order, please refer to the flow chart shown below.
Submit quotation request |
A technical manager will contact you within 24 hours |
You will review and approve the final price and place an order |
Confirm with you and make the payment |
Instruct you to ship your samples and form |
Analytic report delivery |