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Metals and alloys are particularly well-suited for structural and load-bearing uses because of their malleability, ductility, strength, and performance across temperatures. Scientists and engineers are striving to develop metals, alloys and composites that are strong, light, durable and against corrosion. From superalloys to amorphous metals, new discoveries are on the rise. Analysis of metallic materials involves mechanical properties testing of ferrous metals, non-ferrous metals, alloys, chemical composition analysis, metallographic analysis, precision dimensional measurement, nondestructive testing, fatigue testing, S-N curve, corrosion resistance testing, and environmental simulation tests. Alfa Chemistry has professional first-class instruments to accommodate your QA/QC or R&D testing for metals, alloys and metallurgy. We can examine metal samples to detect surface and internal flaws, determine microstructural features, evaluate heat treatments and ensure performance to the required specifications. Our analytical testing ranges from steel, metals and alloys, special metal materials, to imported metal materials, etc.
Aluminum Alloys
Nickel Alloys
Cobalt Alloys
Cast Irons & Steels
Tool Steels
Copper Alloys
Zinc Alloys
Babbitt & Solders
Testing Items | Project Content |
---|---|
Mechanical property testing | Tensile, bending, yielding, fatigue, torsion, stress, stress relaxation, impact, wear, hardness, hydraulic resistance, tensile creep, flaring, crushing, compression, shear strength, etc. |
Physical property testing | Magnetic property, electrical property, thermal property, oxidation resistance, wear resistance, salt spray, corrosion, density, coefficient of thermal expansion, modulus of elasticity, hardness |
Chemical property testing | Atmospheric corrosion, intergranular corrosion, stress corrosion, pitting, corrosion fatigue, artificial atmosphere corrosion |
Performance testing | Breaking load, stress relaxation test, galvanizing test, adhesion test, copper immersion test, etc. |
Process performance testing | Filament drawing, fracture inspection, repeated bending, two-way torsion, hydraulic test, flaring, bending, crimping, flattening, ring expansion, ring stretching, microstructure, metallographic analysis |
Nondestructive testing | X-ray non-destructive testing, electromagnetic ultrasonic, ultrasonic, eddy current testing, magnetic flux leakage testing, penetrant inspection, magnetic particle inspection |
Failure analysis | Fracture analysis, corrosion analysis, etc. |
Elemental analysis | Component analysis, Si, Mn, P, C, S, Ni, Cr, Cu, Mg, Ca, Fe, Ti, Zn, Pb, Sb, Cd, Bi, As, Na, K, Al, grade determination, moisture |
Metallographic testing | Macroscopic metallographic, microscopic metallography |
Other | Structural analysis, etc. |
Chemical Composition Analyzer
The chemical composition of an alloy has a significant impact on its performance and applications, making it crucial to understand the alloy's chemical composition. A chemical composition analyzer is used to determine the content and state of various elements in an alloy. Common types available on the market include spectrometers, electron probes, and other instruments.
Metallographic Microscope
A metallographic microscope is an instrument used to observe the internal structure and properties of metals and alloys. It can examine the alloy's phase, grain structure, grain boundaries, pores, inclusions, and other characteristics. Operations such as heating and cooling with the metallographic microscope can be used to study the changes in the alloy's microstructure.
Hardness Tester
Hardness is an important performance indicator of alloys. A hardness tester is used to measure the hardness of an alloy. Depending on the testing principle, hardness testers are classified into Brinell, Vickers, and Rockwell hardness testers, among others. The most commonly used is the Brinell hardness tester, which has widespread applications in alloy manufacturing, mechanical engineering, and other industries.
Tensile Testing Machine
A tensile testing machine is an instrument used to test the tensile strength of materials such as steel. By using a tensile testing machine to measure the tensile properties of alloys, key parameters such as yield strength, fracture strength, and elongation can be obtained. This helps in evaluating the performance and quality control of alloys.
Lu, Dujiang, et al. Materials Science and Engineering: B 263 (2021): 114838.
This study explores the optimization of Al-Si precursor alloys for dealloying, focusing on the critical role of melt fragility in determining the alloy composition. The Al-Si eutectic alloy, known for its minimal melt fragility, was found to exhibit the best structural properties, evolving into a honeycomb-like nanoporous Si with a large specific surface area. This unique structure significantly enhances its potential for various applications, particularly in energy storage.
The investigation demonstrated that the melt fragility of Al-Si alloys directly influences the morphology of dealloyed products. The Al-Si eutectic alloy formed a nanoporous structure with continuous ligaments and abundant pores, which was advantageous for lithium-ion battery anodes. When tested as an anode material, the nanoporous Si12 anode showed superior cycling performance and higher capacity retention compared to Si7 and Si20 anodes. This finding underscores the importance of melt fragility in predicting the optimal composition for dealloying, offering a more reliable and efficient approach than the traditional trial-and-error method.
By predicting the ideal precursor alloy composition, this research provides valuable guidelines for the development of advanced energy storage materials. The hierarchical nanoporous structure of the Si12 anode, combined with high porosity, makes it a promising candidate for applications requiring stable and efficient energy storage solutions.
Duschek, L., et al. Ultramicroscopy 200 (2019): 84-96.
This study presents an advanced method for determining the composition of alloys using Scanning Transmission Electron Microscopy (STEM) high-angle annular dark-field (HAADF) images, coupled with complementary multislice simulations. The method focuses on achieving high lateral resolution and single-atom accuracy for the composition determination of alloy systems, addressing both theoretical capabilities and intrinsic limitations.
Through simulations, the study highlights the accuracy of the method in determining the composition of materials, such as (Ga,In)As, within different sample thicknesses. Results show that a correct composition determination can be achieved with sample thicknesses up to three atoms, with deviations becoming more pronounced at greater thicknesses. This is attributed to overlapping intensity ranges for different numbers of substitute atoms, leading to potential over- or underestimation of the local composition. Despite these challenges, the method provides accurate global composition determination, particularly when sample thickness is correctly assumed.
The method was applied to three technologically important semiconductor alloy systems—(Ga,In)As QWs, Ga(P,As), and SiGe QWs—demonstrating good agreement with HRXRD measurements and strain state analysis. With atomic lateral resolution and insensitivity to surface relaxation, this method is invaluable for analyzing alloys with gradients in composition or interface roughness, advancing the characterization of complex alloy systems that traditional XRD cannot accurately resolve.
Kaya, H. A. S. A. N., E. Çadırlı, and A. H. M. E. T. Ülgen. Materials & Design 32.2 (2011): 900-906.
This study investigates the effects of copper composition on the microhardness, electrical resistivity, and thermal properties of high-purity Zn-Cu alloys. Directionally solidified alloys with copper contents of 0.7, 1.5, 2.4, and 7.37 wt.% Cu were tested under two different solidification conditions. The microhardness (HV) values showed a clear dependence on copper content, increasing with higher copper concentrations. The relationship between microhardness and copper content (Co) was established as HVT = 56.10 Co0.19 for solidification condition G = 3.85 K/mm, V = 0.0083 mm/s, and HVT = 69.36 Co0.18 for G = 8.70 K/mm, V = 0.436 mm/s.
Electrical resistivity (ρ) and conductivity (σ) measurements revealed that resistivity increased and conductivity decreased with rising temperature, consistent with literature data. The temperature coefficient of resistivity (α) also increased with copper content at constant temperatures.
Thermal analysis, conducted using differential scanning calorimetry (DSC), showed that the melting temperature of the Zn-Cu alloys rose with increasing copper content, from 697.34 K for 0.7 wt.% Cu to 703.35 K for 7.37 wt.% Cu. Additionally, the enthalpy of fusion (ΔH) and specific heat (Cp) values decreased with higher copper concentrations.
These findings provide essential insights into the influence of copper composition on the mechanical, electrical, and thermal properties of Zn-Cu alloys, which are valuable for applications requiring specific material characteristics.
ISO
2018 Alloyed steels -- Determination of manganese
2018 Nickel alloys -- Determination of lead
1976 Copper alloys -- Determination of iron content
1988 Copper alloys -- Ammonia test for stress corrosio...
1984 Copper alloys -- Determination of chromium cont...
1984 Copper alloys -- Determination of cadmium content
1984 Copper alloys -- Determination of lead content
1984 Copper alloys -- Determination of nickel content
1981 Magnesium alloys -- Determination of zinc content
1976 Magnesium alloys -- Determination of insoluble...
1976 Magnesium alloys -- Determination of soluble...
1973 Magnesium alloys -- Determination of aluminium
2017 Nickel alloys -- Determination of chromium content
2011 Nickel alloys -- Determination of niobium
2011 Nickel alloys -- Determination of molybdenum...
1976 Aluminium alloys -- Determination of zinc
1973 Aluminium alloys -- Determination of copper
Low alloyed steel -- Detection of C, Si, Mn, P, S, Cr, Ni...
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